En resumen
Un ensayo preliminar TG4:25 carga 5 anclajes en cada material base a 2 × la carga del amarre (3 × para nailon), lejos de donde se amarrará el andamio. Si los 5 resisten sin deslizar 1 mm, el anclaje puede utilizarse. Si alguno falla, un ingeniero estudia las opciones, entre ellas usar más anclajes con una carga admisible menor.
Esta guía explica cómo se planifican y realizan los ensayos in situ conforme a BS 8539:2012+A1:2021 y NASC TG4:25. No sustituye a dichos documentos, a los datos del fabricante del anclaje ni a las instrucciones del diseñador, prescriptor o ingeniero del andamio responsable de la obra, quien decide el plan de ensayos, las cargas y los coeficientes. Un ensayo registra lo ocurrido ese día; no aprueba una fijación para su uso.
Datos clave
| Anclajes ensayados | 5 en cada material base de la obra |
|---|---|
| Carga de ensayo | 2 × la carga del amarre; 3 × para anclajes de nailon |
| Aprobado | Los 5 resisten la carga de ensayo sin deslizar 1 mm o más |
| Criterio de parada en ensayos hasta rotura | 1 mm de deslizamiento |
| Carga admisible del amarre tras un fallo | El menor entre carga de rotura media ÷ 3 y carga de rotura mínima ÷ 2 |
| Carga admisible del amarre, anclajes de nailon | El menor entre carga de rotura media ÷ 5 y carga de rotura mínima ÷ 3 |
| Anclajes necesarios | Número original × carga del amarre ÷ carga admisible |
¿Cuándo hacen falta ensayos preliminares en amarres de andamio?
Realice ensayos preliminares siempre que los datos del fabricante no demuestren que el anclaje soportará la carga del amarre en el muro donde se fija. En andamios, eso suele significar ladrillo, piedra y madera sin valores publicados para ese material, y cualquier caso en que, de otro modo, se dependería de un valor para hormigón: mampostería, hormigón antiguo u hormigón fisurado (NASC TG4:25 §6.2 y §9.1).
Cinco anclajes llevados a una carga fijada muestran si existe un margen seguro, sin romper nada.
¿Cómo se realiza un ensayo preliminar en amarres de andamio?
- Planificar la muestra
Use 5 anchors for each different base material on the project.
- Install away from the scaffold
Set the test anchors well clear of where the scaffold will be tied, fitted the same way the working anchors will be.
- Work out the test load
2 × the tie duty, or 3 × for nylon anchors. Some manufacturers state that creep is not significant for their PA6 and PA66 nylon anchors; then use 2 ×. See working out the tie load.
- Load in tension
Apply the load directly to the anchor, with the rig feet off the brick or block the anchor is in.
- Check for slip
An anchor passes if it holds the test load without slipping 1 mm or more.
- Discard the test anchors
Once the tests are finished, the test anchors are discarded. They are never used to tie the scaffold.
- Record the results
Record each anchor's location, the test load and the result. See what goes in a site test report.
What happens when all 5 anchors pass?
If none of the 5 slipped as much as 1 mm at the test load, you can use that anchor in that base material at the planned tie duty. Every job still needs proof tests on the installed anchors. See proof testing scaffold ties.
What are the options if an anchor fails?
When any test anchor falls short, the results go to an engineer, who chooses one of three routes (TG4:25 §9.3 lists them in full):
- Change the anchor: go deeper, go bigger in diameter, or switch to another type. A new anchor means a fresh set of 5 preliminary tests.
- Lower the load: pick a scaffold arrangement with a lighter tie duty, for example by swapping sheeting for netting, taking off cladding or adding ties; the TG20 and TG30 eGuides model this. Or have the scaffold redesigned.
- Share the load: keep the anchor but use more of them, as worked out below.
How do I work out how many more anchors are needed?
The number needed is the original number × tie duty ÷ allowable tie load, rounded up; the allowable tie load comes from loading the 5 test anchors to failure.
- Take each of the 5 test anchors to failure, carefully, stopping when it has slipped 1 mm so the wall is not damaged; that load counts as its failure load.
- Allowable tie load: the smaller of (average failure load ÷ 3) and (lowest failure load ÷ 2).
- Nylon anchors use ÷ 5 and ÷ 3 instead, unless the maker says creep is not significant for its PA6 or PA66 anchor, in which case ÷ 3 and ÷ 2 apply.
- Anchors needed: original number × tie duty ÷ allowable tie load, rounded up.
TG4:25's divisors are for scaffold anchors only.
Worked example: one anchor fails
A scaffold design gives a tie duty of 4.8 kN, so the preliminary test load is 9.6 kN. Four anchors hold it, but one slips 1 mm at 9.1 kN. The engineer chooses to use more anchors. The 5 anchors are then loaded to failure, stopping at 1 mm of slip: 9.1, 11.4, 10.6, 12.0 and 10.2 kN.
- Average failure load: 53.3 ÷ 5 = 10.66 kN. Divided by 3: 3.553 kN.
- Lowest failure load: 9.1 kN. Divided by 2: 4.55 kN.
- Allowable tie load: the lower value, 3.553 kN.
- The design had 30 anchors: 30 × 4.8 ÷ 3.553 = 40.5, so 41 anchors are needed.
One way to add anchors without adding ties is to fix each tie with two anchors, such as a plate held by two screws.
How far apart should two anchors on one tie be?
Two anchors on one tie should be spaced as the manufacturer recommends. TG4:25's welded-plate detail uses two hex-bolt screws 150 mm apart vertically in 75 mm brick courses, which keeps one clear course of bricks between them. Without the maker's guidance, TG4:25 §8.4 rules out two anchors in one brick and, where you can, in bricks next to each other. See scaffold anchor types.
How does this differ from a BS 8539 preliminary test?
A BS 8539:2012+A1:2021 preliminary test uses different factors. Its test load is NEk × νtest ÷ (αdist × Ω), where νtest for short-term loading such as scaffold anchoring is 2 in concrete, 3 in masonry and 3.5 for nylon. After a failure, its divisors also depend on the base material: 3 and 2 in concrete, 4 and 3 in masonry, 5 and 3.5 for nylon, again with α_dist and Ω. Under BS 8539, the "more anchors" route should only be considered when the failure was close to the test load, for example above 0.8 × the test load.
Follow TG4:25 for scaffold ties unless the job specification calls up BS 8539. The scaffold designer or responsible engineer decides. See preliminary tests and our test-load calculator.
More questions
5 anchors for each different base material on the project. They are installed away from the scaffold's tie positions and discarded after the test.
Every one of the 5 anchors must hold the test load, 2 × the tie duty (3 × for nylon), without slipping 1 mm or more.
No. Once tested, they are discarded (NASC TG4:25 §9.2).
An engineer. The tester records the results, and the report states facts without approving the anchor. The engineer chooses between a deeper or larger anchor, a different anchor, a lower tie duty or more anchors.
Yes, if the engineer agrees. Load the 5 test anchors to failure, work out the allowable tie load, then increase the number of anchors in proportion.
Fuentes
- NASC TG4:25 Anchorage systems for scaffolding, Sections 9.1 to 9.4, NASC
- BS 8539:2012+A1:2021 Code of practice for the selection and installation of post-installed anchors in concrete and masonry, Annex B.2.3.1, BSI
Testers for scaffold ties
The Staht t25 reaches 25 kN, enough for preliminary tests on every tie class with non-nylon anchors.
