In short
Every tied scaffold needs five decisions: the load each tie carries, whether the wall can take it, which anchor to use, whether its rating can be trusted, and how to prove the installation. NASC TG4:25 frames these. Expect 5 preliminary tests per base material where data is lacking, and proof tests on at least 5% of anchors.
This guide explains how site tests are planned and carried out under BS 8539:2012+A1:2021 and NASC TG4:25. It does not replace those documents, the anchor manufacturer's data, or the instructions of the scaffold designer, specifier or engineer responsible for the job, who decides the test plan, the loads and the factors. A test records what happened on the day; it does not approve a fixing for use.
Key figures
| Tie duties in TG20 and TG30 tie patterns | 3.5 kN light, 6.1 kN standard, 12.2 kN heavy; TG4:25 also lists 9.1 kN (Class B couplers) |
|---|---|
| Preliminary tests, where needed | 5 anchors per base material, at 2 × the tie duty (3 × for nylon, unless the manufacturer specifies otherwise) |
| Proof tests, every job | At least 5% of anchors (1 in 20), at least 3 per discrete area, at 1.25 × the tie duty |
| Tester gauge | Calibrated within the last 12 months to an accuracy of 5% |
What are the steps from tie duty to tested anchor?
- Know the load
Get the tie duty for each tie, from the TG20 or TG30 compliance sheet or the scaffold design. See working out the tie load.
- Know the wall
Have a competent person confirm that the part of the building you will tie to can take that load, and find out what it is made of.
- Prove the anchor
Choose an anchor type that suits that base material, then show it can carry the tie duty: from the maker's rating, where the base material is at least as strong as the one rated, or from 5 preliminary tests where it is not, as is usual in brickwork and stonework. See scaffold anchor types and preliminary tests on scaffold ties.
- Install, then prove the installation
A competent installer sets the anchors to the maker's instructions; a competent tester then proof tests a sample on every job. See proof testing scaffold ties.
Can this part of the building take a tie?
Before choosing an anchor, decide whether the place you want to tie to can take the tie load at all. A competent person should make that call (TG4:25 §6.3). Work through these questions:
- Is anything already fixed there? Buildings from after 1994 may have anchor points for maintenance. Agree early who answers for them and what they can take, and test them if they may have deteriorated.
- Is it structural? Parapets, balustrades, the panel under a window and other features may not be built to carry load: ask an engineer before fixing to them.
- Is it finished? In new masonry, wait until the mortar has cured and the building stands up by itself. On a house that may mean waiting for the roof, the internal walls and the floors. If you are unsure, ask a structural engineer.
- Is it solid? A load-bearing concrete frame or slab is normally fine once it is strong enough for the load, and so is solid, sound brick or block with sound joints. Cavity walls are on most jobs: check that the leaf you fix into can take the load, and see the depth rules in scaffold anchor types.
- Is it near an edge or corner? Fit packing to protect the edge and spread the load, and fix the packing so it can't drop out.
Can I rely on the anchor maker's load rating?
Only after two checks.
First, check what kind of figure it is. A recommended load or safe working load can be set against the tie duty. A design resistance, which anchors with a European Technical Assessment often quote, already carries the material safety factor but not the factor on loads, so it can't: ask the maker for the recommended load.
Second, check it fits your wall. The figure only holds in a base material at least as strong as the one it was rated in. A concrete figure tells you nothing about brick or block, or about old or cracked concrete: there, run preliminary tests (TG4:25 §6.2). Ratings get revised, so ask for the current data sheet with each delivery. Where you have the choice, an ETA anchor gives you tested, comparable data.
Which site tests will the job need?
Preliminary tests where the anchor's data doesn't cover the wall, and proof tests on every job.
- Preliminary tests, where there is doubt that the anchor can carry the tie duty in that wall, which usually means brick, stone or timber with no maker's data. Test 5 anchors per base material, away from where the scaffold will be tied, at 2 × the tie duty (3 × for nylon, unless the manufacturer specifies otherwise), then discard them. See preliminary tests on scaffold ties.
- Proof tests, on every job, including jobs re-using anchors already in the wall: at least 5% of the anchors at random, at least 3 per discrete area, at 1.25 × the tie duty. See proof testing scaffold ties.
The scaffold designer or responsible engineer sets the test plan, and a test report records what happened without approving any anchor. See what goes in a site test report. Where a job is specified to BS 8539 instead, our test-load calculator works out its preliminary test load.
What does my firm need in place?
Your firm needs settled answers to four questions: who do site teams call when an anchor won't take its load, who tests anchors, who picks them, and how does each job's working load for each anchor reach the people fixing it? The people involved also need training, and method statements to work from. TG4:25 §2 gives the full list.
Which tester suits scaffold tie tests?
A tester for scaffold tie anchors should pull on the anchor itself, never through the tie tube, and its gauge should have been calibrated in the last 12 months to an accuracy of 5% (TG4:25 §11.1). On brick or block, keep the rig's feet off the unit the anchor is in; turning the bridge upright usually does it.
The Staht t25 reaches 25 kN and comes with a 12-month calibration certificate, in three-legged and four-legged kits. See scaffold tie testing and pull tester hire.
More questions
NASC TG4:25 is the scaffolding industry's guidance on drilled and cast-in anchors for tying scaffolds to buildings, for tube and fitting scaffolds (TG20) and system scaffolds (TG30). Where it discusses anchor types, the manufacturer's current guidance comes first.
Proof tests, yes: every job. Preliminary tests only where there is doubt the anchor can carry the tie load in that wall, typically brick, stone or timber without the maker's data.
No. Concrete figures tell you nothing reliable about brick, so run preliminary tests to find what the anchor will carry in that brickwork.
No. A ring bolt mainly stops the scaffold pulling away from the wall; a tube butted against the building usually stops it pushing in (TG4:25 §4.2).
No. It deals with loads from normal use, such as wind. Loads from a fall arrest are for the scaffold designer, using references such as SG4, BS EN 795 and BS 7883.
Sources
- NASC TG4:25 Anchorage systems for scaffolding, Sections 2, 4.2, 5, 6, 9 and 11, NASC
- NASC TG20 A comprehensive guide to good practice for tube and fitting scaffolding, NASC
- NASC TG30 A comprehensive guide to good practice for system scaffolding, NASC
Testing scaffold tie anchors
The Staht t25 tests scaffold tie anchors up to 25 kN, with a 12-month calibration certificate.
